BREADING AIR AND OIL DISTRIBUTION ANALYSIS

About the sample: Breading

A breading is defined as “a dry mixture of flour, starch, and seasonings, coarse in nature, and applied to moistened or battered food products prior to cooking. (Suderman, (1983), Batters and Breadings in Food Processing, 2nd edition published by Elsevier Inc. in 2011). In many cases, cooking is done by deep-frying, and the breading contains air bubbles after the cooking process. How much air is in the breading, how large the air bubbles are, and how much frying oil remains in the breading can affect the taste and texture. X-ray CT (computed tomography) can be used to visualize the air and oil distribution in the breading.

Analysis procedure

  1. In this example, a corndog was scanned using a micro-CT scanner, CT Lab HX.
  2. The resulting image was segmented, and air and oil were highlighted to study their distributions.

1. CT scan

A corndog was scanned to produce the 3D grayscale CT image. The CT cross-section is shown on the right. The gray levels represent the density of materials. Air appears black. While the breading and sausage appear dark and light grays, respectively.

corndog X-ray CT scan

2. Segmentation

The resulting image was segmented into fat (beige), protein (red), and air (dark brown) using the machine learning technique.  (When there are more than three phases to segment, the machine learning or deep learning method works better than the thresholding method. These two techniques can compensate for the partial volume effect.)

XCT food application corndog 2-min